Performance Specification Guide SD-15
First Article Inspection
While a qualification provision is most frequently used to verify compliance with performance specification requirements, it is not always appropriate. Qualification provisions are appropriate in situations where long-term or specialized testing makes it impractical to conduct other types of testing because of high testing costs or acquisition delays. Qualification provisions are also appropriate for critical safety items where failure would have catastrophic ramifications. Qualification, however, also requires significant Government resources to audit and evaluate the manufacturer's production facilities, inspection systems, quality and reliability assurance programs, test facilities, processes, and materials, as well as witness or conduct the qualification testing. Qualification is a continual process that requires vigilant oversight and often, periodic requalification of manufacturers.
Because of the resources required for qualification and because most specifications do not meet the criteria specified in DoD 4120.24-M, Defense Standardization Program Policies and Procedures, to require qualification, most defense specifications in the ASSIST database rely on first article inspection to ensure that a manufacturer is capable of producing an item that meets the specification and all contract requirements before production begins.
Unlike qualification, which is conducted prior to and independent of an acquisition, first article inspection is called out in the contract, when required. Shown below are the conditions when Part 9 of the Federal Acquisition Regulation (FAR) recommends requiring first article inspection in the contract and when the FAR does not recommend first article inspection. Note that the
FAR 9.303(c) recommends first article inspection if the product is described by a performance specification, unless there is a qualification requirement (see FAR 9.304(b)).
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